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Customised Polo T Shirts

Discussing the Printing Methods for Customised Polo T Shirts

Posted on April 26, 2025May 1, 2025 by Brij

When starting a t-shirt business, it is important to find the best t-shirt printing method for desired results. The perfect printing method for the t-shirt printing business depends on various factors, including the t-shirt volume, fabric type, budget, design vision, and time constraints. For instance, would you like to purchase your equipment and print the t-shirts by hand? Or would you rather have your orders fulfilled by a print-on-demand service? Suppliers will even ship out your orders to customers under your label, if you choose the drop shipping business model. Now we will discuss the printing methods for customised polo t shirts.

Which Printing Methods can be used for the Customised Polo T Shirts?

Screen Printing

Screen printing is also called silkscreen. It is the most popular printing method. It includes using ink on a t-shirt with a mesh screen stencil. This printing method is effective for producing durable, vibrant designs on various fabrics. It prints wonderful, light-fast prints utilizing specific screen printing inks, which are heavier than those employed in traditional methods of printing. Screen printing has better compatibility with designs involving fewer colors compared to DTG printing. This printing method is perfect for large quantities of up to 500 customised polo t shirts because it is comparatively easier to set up and use.

Direct-To-Garment Printing (DTG)

The DTG shirt printing method is a great way to print on cotton shirts. An inkjet is used to print the artwork directly onto the garment. This technique assists in producing premium-quality prints in full color. This makes it perfect for photographic images or complex designs. There are no installation charges, so inkjet printers for DTG printing are more cost-effective for small orders, although they can be expensive. Because DTG prints directly onto the fabric, it is ideal for printing a limited number of shirts. The procedure includes pre-treatment to ensure that the ink fixation and prevent bleeding. The t-shirt is heated before printing to achieve this treatment. This ensures a high-quality print.

Plastisol Transfers

Plastisol transfers are to be included when discussing heat press printing. It is an indirect screen print; the methods are the same, but the design is first applied to heat transfer paper instead of being printed onto the t-shirt directly. This printing method applies to various fabrics like neoprene and nylon. It provides a cost-effective alternative to silkscreen printing for smaller quantities. This procedure includes printing plastisol ink onto plastisol transfer paper, then it is placed on a t-shirt and heat-pressed to transfer the design. The printing technique enables special finishes like textured or glossy effects, using parchment paper in the procedure.

Direct-To-Film Printing (DTF)

Direct-to-film printing (DTF) is another great t-shirt technique that includes transferring designs from a special PET film to t-shirts utilizing adhesive heat and powder. The design is pre-printed on film, so DTF printing does not require garment pretreatment, unlike DTG printing. This method creates dazzling effects on most fabrics, such as cotton and polyester. DTF differs from DTG in that it brings vibrancy to the colors without altering the underlying color of the shirt, but the fixing powder provides it with a plasticky, shiny appearance.

Embroidery

Embroidery is one of the best ways to create graphic tees that last. Embroidered logos have a more sophisticated look than the result achieved from vinyl printing. With using embroidery for creating a customised polo t shirts logo, you should follow strict design requirements as the designs are made with a sewing machine. The color variations and print area are limited. However, embroidery is more durable than any other printing method.

Conclusion

When it comes to designing customised polo t shirts, you can opt for printing techniques like screen printing, direct-to-film printing (DTF), plastisol transfers, embroidery, etc. Consider the factors and choose the right techniques like the t-shirt volume, fabric type, budget, design vision, and time constraints. Brij offers premium-quality customised clothing options that are exclusively crafted. Buy customised t-shirts from our website at https://www.brij.com/

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